Cast[]
- Gordon as Edward
- Toby as Salty
- Whiff as Murdoch
- Spencer as Mallard (from RWS)
- Duncan as Gordon
- Henry as Stepney
- Victor as Hiro
- Edward as Whiff
- Bill as Den
- Ben as Dart
- Arthur as Scruff
- George as Duncan
- Bash as Arry
- Dash as Bert
- Murdoch as James
- Elizabeth as Mavis
- Molly as Daisy
- Duck as Percy
- Madge as Molly
- Charlie as Harold
- Billy as Toby
- Harvey as Kevin
- Splatter as Bill
- Dodge as Ben
- Oliver as Billy
- Rusty as Duck
- Bertie as Oliver
- Fergus as Spencer
- Neville as Trevor
- Terence as Terence
- Max as Diesel
- Kelly as Bertram
- Hank as Toad
- Donald as Bash
- Douglas as Dash
- Sir Handel as Stanley
- Isobella as Flora
- D261 as Spamcan (from RWS)
- Den as Max
- Dart as Monty
- Thomas as Thomas
- Rosie as Emily
- Trevor as Rusty
- Hiro as Peter Sam
- Stepney as Freddie
- Dennis as Hank
- Bulstrode as The Spiteful Breakvan
- Flora as Isabel (from RWS)
- Old Stuck-Up (from RWS) as Scruffey
- Ferdinand as Henry
- Diesel as Sir Handel
- Belle as Rosie
- Cranky as Colin
- Zorran (from TUGS) as George
- Sir Topham Hatt as Sir Topham Hatt
- Jeremy as Bertie
- Mavis as Caroline
- Monty as Bulstrode
- Diesel 10 as Smudger
- Kevin as Wilbert (from RWS)
- Smudger as Bulgy
- Ten Cents (from TUGS) as Connor
- Sunshine (from TUGS) as Sidney
- Sea Rogue (from TUGS) as Owen
- Zebedee (from TUGS) as Splatter
- Zak (from TUGS) as Dodge
- OJ (from TUGS) as Merrick
- Big Mac (from TUGS) as Thumper
- Lillie Lightship (from TUGS) as Caitlin
- Hercules (from TUGS) as Neville
- Top Hat (from TUGS) as Mike (from RWS)
- Grampus (from TUGS) as Proteus
- Norman as Lorry 1
- Paxton as Lorry 2
- Sidney as Lorry 3
- Bulgy as Sixteen (from RWS)
- Toad as Skarloey
- Luke as Rheneas
- Derek as Norman
- Harold as Jeremy
- Emily as Olivia
- Peter Sam as Fergus
- Old Slow Coach as Madge
- Jock (from RWS) as Stephen
- Caroline as Henrietta
- Mighty as Mighty
- Mac as Mac
- Freddie as Stafford
- Annie as Victoria (from RWS)
- Clarabel as Helena (from RWS)
- Rocky as Rocky
- BoCo as Derek
- Colin as Cranky
- Culdee (from RWS) as Ivo Hugh (from RWS)
- Millie as Lady
- Hector as Hector
- Percy as Nelson
- Captain as Winston
- Arry as Donald
- Bert as Douglas
- Lorry 1 as Dennis
- Lorry 2 as Luke
- Lorry 3 as Alfie