Cast[]
- Henry as Thomas
- Flynn as Edward
- Thomas as Henry
- Diesel as Gordon
- Spencer as James
- Scruff as Percy
- Trevor as Toby
- Victor as Duck
- Bill & Ben as Donald & Douglas
- Kevin as Oliver
- Gordon as Diesel
- Splatter & Dodge as Bill & Ben
- Sir Handel as BoCo
- Judge Judy the Diesel as Daisy
- Lady as Mavis
- Bertie as Stepney
- Molly as Emily
- Percy as Bertie
- Ferdinand as Salty
- Colin as Harvey
- Lorries 1 & 2 as Harry & Bert
- Bert as Fergus
- Charlie as Skarloey
- Neville as Rheneas
- BoCo as Sir Handel
- Rex as Peter Sam
- Duke as Rusty
- Duncan as Himself
- Rusty as Duke
- Hiro as Freddie
- Den & Dart as Mighty Mac
- Wilbert (from RWS) as Arthur
- Rosie as Lady
- Diesel 199 (from RWS) as Diesel 10
- Norman & Paxton as Splatter & Dodge
- Mr. Percival as Sir Topham Hatt
- Mrs. Percival as Lady Hatt
- Dennis as Terence
- Toby as Trevor
- Ivo Hugh (from RWS) as Toad
- Warrior (from Tugs) as Derek
- Bulstrode as Bulgy
- Pinknose as Elizabeth
- The Spiteful Brakevan as George
- Rocky as Murdoch
- James as Spencer (Both are uppity)
- Elizabeth as Caroline
- Cranky as Himself
- 16 (from RWS) as Scruffey
- Sir Topham Hatt as Mr. Percival
- Harold as Himself
- Madge as Rosie
- Mallard (from RWS) as Smudger
- Johnny Cuba (from Tugs) as Bulstrode
- Jack as Stanley
- Smudger as The Spiteful Brakevan
- Stanley as Jack
- Oliver (Pack) as Alfie
- Alfie as Oliver (Pack)
- 98462 and 87546 (from RWS) as Max and Monty
- Butch as Kelly
- Bertram as Byron
- Thumper as Ned
- Emily as Isabella
- Captain as Nelson
- Mike as Patrick
- Luke as Buster
- Harry, Bert & Sidney as The Horrid Lorries
- Bulgy as Class 40
- Billy as Whiff
- Stepney as Scruff
- Terence as Dennis
- Jeremy as Himself
- Mavis as Molly
- Whiff as Billy
- Flora as Belle
- Edward as Flynn
- Isabella as Old Slowcoach
- Mighty, Mac & Salty as The Logging Locos
- Victoria & Helena (from RWS) as Annie & Clarabel
- Murdoch as Rocky
- Winston as Proteus
- Derek as Hank
- Harvey as Colin
- Skarloey as Charlie
- Belle as Flora
- George as Hector
- Byron as Bertram
- Rheneas as Neville
- Nelson as Captain
- Donald & Douglas as Den & Dart
- Max as Norman
- Monty as Paxton
- Lorry 3 as Sidney
- Old Slowcoach as Madge
- Kelly as Butch
- Freddie as Hiro
- Duck as Victor
- Oliver as Kevin
- Ned as Thumper
- Millie as Henrietta
- Buster as Luke
- Old Wheezy as Merrick
- Hee-Haw as Owen
- Proteus as Winston
- Culdee (from RWS) as Stafford
- 1020 (from RWS) as Stephen
- Green Arrow (from RWS) as Connor
- Duchess of Hamilton (from RWS) as Caitlin
- Henrietta as Millie
- Timothy as Porter
- Hank as Gator
- Porter as Timothy
- The Caterpillar Crane (from RWS) as Reg
- Catherine (from RWS) as Marion
- Wilfred (from RWS) as Logan
- Alfred the Loaned B12 as The Big City Engine (from RWS)
- Diesel 10 as Diesel 199 (from RWS)