Cast[]
- Harry as Thomas
- Class 40 as Edward
- George as Henry
- Den as Gordon
- Dart as James
- Bert as Percy
- Bulgy as Toby
- Spencer as Duck
- Splatter & Dodge as Donald & Douglas
- Diesel as Oliver
- Oliver as Diesel
- Lorries 2 & 3 as Bill & Ben
- Old Stuck-Up (from RWS) as BoCo
- Belle as Daisy
- Elizabeth as Mavis
- Scruffey as Stepney
- Annie as Emily
- Smudger as Bertie
- Diesel 199 (from RWS) as Salty
- Lorry 1 as Harvey
- Thomas & Percy as Harry & Bert
- Sidney as Fergus
- Zug (from Tugs) as Skarloey
- Zip (from Tugs) as Rheneas
- Zebedee (from Tugs) as Sir Handel
- Zak (from Tugs) as Peter Sam
- Bluenose (from Tugs) as Rusty
- Zorran (from Tugs) as Duncan
- Nantucket (from Tugs) as Duke
- Oliver (from Theodore Tugboat) as Freddie
- Burke & Blair (from Tugs) as Mighty Mac
- Norman as Arthur
- Flora as Lady
- Murdoch as Diesel 10
- Donald & Douglas as Splatter & Dodge
- The Angry Policeman as Sir Topham Hatt
- Patrick as Terence
- Ned as Trevor
- The Spiteful Brake Van as Toad
- Neville as Derek
- Toby as Bulgy
- Mavis as Elizabeth
- Henry as George
- Diesel 10 as Murdoch
- Duck as Spencer
- Old Slowcoach as Caroline
- Colin as Cranky
- Stepney as Scruffey
- Captain Zero (from Tugs) as Mr. Percival
- Harold as Himself
- Clarabel as Rosie
- Bertie as Smudger
- Lord Stinker (from Tugs) as Bulstrode
- Paxton as Stanley
- Toad as The Spiteful Brake Van
- Harvey, Bill & Ben as The Horrid Lorries
- Edward as Class 40
- Isabella as Molly
- Daisy as Belle
- Caroline as Old Slowcoach
- Emily & Rosie as Annie & Clarabel
- Guysborough (from Theodore Tugboat) as Proteus
- Cranky as Colin
- Johnny Cuba (from Tugs) as Bertram
- Gordon & James as Den & Dart
- Arthur as Norman
- Stanley as Paxton
- Fergus as Sidney
- "Special Carriage" Ruffey as Hector
- Hector as "Special Carriage" Ruffey