Cast[]
- Dennis as Thomas
- Flynn as Edward
- Ferdinand as Henry
- Connor as Gordon
- Sir Handel as James
- Whiff as Percy
- Duke as Toby
- Peter Sam as Duck
- Stepney & Rusty as Donald & Douglas
- Neville as Oliver
- Diesel 199 (from RWS) as Diesel
- Max & Monty as Bill & Ben
- Freddie as BoCo
- Caitlin as Daisy
- Henrietta as Mavis
- Donald as Stepney
- Molly as Emily
- Stanley as Bertie
- Fergus as Salty
- Luke as Harvey
- The Spiteful Brake Van & Scruffey as Harry & Bert
- Salty as Fergus
- Terence as Skarloey
- Trevor as Rheneas
- James as Sir Handel
- Duck as Peter Sam
- Douglas as Rusty
- Algy (from the Annuals) as Duncan
- Toby as Duke
- BoCo as Freddie
- Daniel & Doug as Mighty Mac
- Norman as Arthur
- Rosie as Lady
- Lorry 1 as Diesel 10
- Lorries 2 & 3 as Splatter & Dodge
- Farmer McColl as Sir Topham Hatt
- Mrs. McColl as Lady Hatt
- Skarloey as Terence
- Rheneas as Trevor
- Buster as Toad
- Nelson as Derek
- Dart as Bulgy
- Madge as Elizabeth
- Smudger as George
- Oliver (Pack) as Murdoch
- Den as Spencer
- Isabella as Caroline
- Merrick as Cranky
- Bert as Scruffey
- Farmer Trotter as Mr. Percival
- Harold as Himself
- Lady as Rosie
- George as Smudger
- Class 40 as Bulstrode
- Bertie as Stanley
- Harry as The Spiteful Brake Van
- Paxton as Jack
- Sidney as Alfie
- Murdoch as Oliver (Pack)
- Bill & Ben as Max & Monty
- Hiro as Kelly
- Hank as Byron
- Kevin as Ned
- Caroline as Isabella
- Derek as Nelson
- Hector as Patrick
- Toad as Buster
- Diesel 10, Splatter & Dodge as The Horrid Lorries
- Bulstrode as Class 40
- Percy as Whiff
- Stafford as Scruff
- Thomas as Dennis
- Jeremy as Himself
- Emily as Molly
- Bash as Billy
- Millie as Belle
- Edward as Flynn
- Catherine (from RWS) as Old Slowcoach
- Billy, Charlie & Henry as The Logging Locos
- Victoria & Helena (from RWS) as Annie & Clarabel
- Colin as Rocky
- Bertram as Proteus
- Byron as Hank
- Rocky as Colin
- Dash as Charlie
- Isabel (from RWS) as Flora
- Patrick as Hector
- Proteus as Bertram
- Oliver as Neville
- Captain as Himself
- Spencer & Bulgy as Den & Dart
- Arthur as Norman
- Jack as Paxton
- Alfie as Sidney
- Elizabeth as Madge
- Stephen as Butch
- Kelly as Hiro
- Winston as Victor
- Ned as Kevin
- Ivo Hugh (from RWS) as Thumper
- Mavis as Henrietta
- Harvey as Luke
- Cranky as Merrick
- Owen as Himself
- Victor as Winston
- Scruff as Stafford
- Butch as Stephen
- Belle as Millie
- Gordon as Connor
- Daisy as Caitlin