Cast:[]
- Bulgy as Thomas
- Victor as Edward
- Ned as Henry
- Byron as Gordon
- George as James
- Oliver as Percy
- Diesel 199 (from RWS) as Toby
- Lorry 1 as Duck
- Lorries 2 & 3 as Donald & Douglas
- Percy as Oliver
- Sir Handel as Diesel
- Bash & Dash as Bill & Ben
- Trevor as BoCo
- Belle as Daisy
- Madge as Mavis
- Norman as Stepney
- Elizabeth as Emily
- Captain as Bertie
- Ferdinand as Salty
- Bulstrode as Harvey
- Mighty Mac as Harry & Bert
- Hiro as Fergus
- Charlie as Skarloey
- Billy as Rheneas
- Diesel as Sir Handel
- Derek as Peter Sam
- 16 (from RWS) as Rusty
- Mallard (from RWS) as Duncan
- Diesel 10 as Duke
- The Spiteful Brake Van as Bertram
- Jack as Proteus
- Oliver (Pack) as Freddie
- Harry & Bert as Mighty Mac
- Jack as Arthur
- Caroline as Lady
- Duke as Diesel 10
- Den & Dart as Splatter & Dodge
- Jem Cole as Sir Topham Hatt
- The Refreshment Lady as Lady Hatt
- Scruff as Terence
- BoCo as Trevor
- Scruffey as Toad
- Peter Sam as Derek
- Thomas as Bulgy
- Emily as Elizabeth
- James as George
- The Big City Engine as Murdoch
- Flynn as Spencer
- Lady as Caroline
- Cranky as Himself
- Toad as Scruffey
- The Foreman as Mr. Percival
- Miss Jenny as Mrs. Percival
- Whiff as Harold
- Molly as Rosie
- Derek as Smudger
- Harvey as Bulstrode
- Tiger Moth as Jeremy
- Rosie as Molly
- Freddie as Stanley
- Harold as Whiff
- Rheneas as Billy
- Big Mac (from Tugs) as Class 40
- Hercules (from Tugs) as Hank
- Sally Seaplane (from Tugs) as Flora
- Fergus as Hiro
- Spencer as Flynn
- Daisy as Belle
- Edward as Victor
- Patrick as Kevin
- Mavis as Madge
- Duck, Donald & Douglas as The Horrid Lorries