Diesel 10/Henry

Cast

 * Diesel 10 as Henry
 * Old Stuck-Up (from RWS) as Flynn
 * Diesel as Thomas
 * Spamcan (from RWS) as Diesel
 * Toby as Spencer (Toby and Spencer are both square faces)
 * George as Scruff (George and Scruff are both green)
 * James as Trevor
 * BoCo as Victor
 * Splatter as Bill
 * Dodge as Ben
 * Derek as Kevin
 * Henry as Alfred the Loaned B12 (Henry and Alfred the Loaned B12 are both green)
 * Max as Splatter
 * Monty as Dodge
 * Duck as Bear (from RWS)
 * Madge as Judge Judy the Diesel
 * Daisy as Lady (Daisy and Lady are both end with y)
 * Fergus as Bertie
 * Mavis as Molly (Mavis and Molly are both start with M)
 * Skarloey as Percy (Skarloey and Percy are both end with y)
 * Buster as Ferdinand
 * Kevin as Colin (Kevin and Colin are both end with in)
 * Sir Handel as Lorry 1
 * Peter Sam as Lorry 2
 * Stepney as Bert (from RWS)
 * Bertie as Charlie (Bertie and Charlie are both end with ie)
 * Trevor as Neville
 * Arry as BoCo
 * Bert as Rex (from RWS)
 * Victor as Duke
 * Spencer as Duncan
 * City of Truro as Rusty
 * Terence as Byron
 * Stanley as Winston
 * Hiro as Hiro
 * Den as Den
 * Dart as Dart
 * Flynn as Wilbert (from RWS)
 * Rosie as Rosie
 * Thomas as Spamcan (from RWS) (Thomas and Spamcan are both blue)
 * Donald as Norman
 * Douglas as Paxton
 * The Vicar of Wellsworth as Mr. Percival
 * Mrs. Kyndley as Mrs. Percival
 * Bertram as Dennis
 * Rheneas as Toby
 * Stafford as Ivo Hugh (from RWS)
 * Oliver as Warrior (from TUGS) (Oliver and Warrior are both end with r)
 * Patrick as Bulstrode
 * Annie as Pinknose (Annie and Pinknose are both end with e)
 * Percy as The Spiteful Brakevan
 * D261 as Rocky
 * Duncan as James
 * Belle as Elizabeth
 * Colin as Cranky
 * Lorry 2 as Sixteen (from RWS)
 * Mr. Percival as Sir Topham Hatt
 * Mrs. Percival as Lady Hatt
 * Jeremy as Harold
 * Lady as Madge
 * The Spiteful Breakvan as Mallard (from RWS)
 * Captain as Johnny Cuba (from TUGS)
 * Harold as Jeremy
 * Emily as Mavis
 * Proteus as Jack
 * Elizabeth and Isobella as Victoria & Helena (from RWS)
 * Whiff as Stanley
 * Scruff as Oliver (Pack)
 * Dennis as Captain
 * Rocky as Alfie
 * Bill and Ben as 98462 and 87546 (from RWS)
 * Butch as Butch
 * Hank as Bertram
 * Neville as Thumper
 * Clarabel as Emily
 * Bulgy as Mike (from RWS) (Bulgy and Mike are both red)
 * Salty as Luke
 * Miss Jenny as Herself
 * The Foreman as Himself
 * Jack as Billy
 * Alfie as Stepney
 * Nelson as Terence
 * Oliver (Pack) as Murdoch
 * Murdoch as Bulgy
 * Smudger as Smudger
 * Molly as Old Slow Coach
 * Ned as Rheneas
 * Paxton as Mighty
 * Sidney as Mac (Sidney and Mac are both blue)
 * Norman as Salty (Norman and Salty are both red)
 * Mighty as Lord Harry (from RWS)
 * Mac as Godred (from RWS)
 * Ferdinand as Max
 * Bash as Monty
 * Dash as Lorry 3
 * Hector as Arry
 * Scruffey as Bert
 * Fred Pelhay (from RWS) as Sidney
 * Kelly as Kelly
 * Lorry 1 as George
 * Catherine (from RWS) as Isobella
 * Wilbert (from RWS) as Ned
 * Caroline as Flora
 * Arthur as Edward
 * Bulstrode as Nelson (Bulstrode and Nelson are both black)
 * Victoria (from RWS) as Belle (Victoria and Belle are both blue)
 * Byron as Derek
 * Cranky as Harvey
 * Freddie as Freddie
 * Rusty as Duck
 * Harvey as Oliver
 * Billy as Skarloey (Billy and Skarloey are both end with y)
 * Charlie as Whiff