Rosie/Percy (Arry/Bert) Version 3 (Version 2)

Cast

 * Rosie as Percy (Rosie and Percy are both tank engines)
 * Belle as Oliver
 * BoCo as Murdoch
 * Murdoch as Butch (Murdoch and Butch are both big and strong)
 * Sir Handel as Toby
 * Mavis as Zorran (from TUGS) (Mavis and Zorran are both black)
 * Flora as Toad
 * Arthur as Bertie
 * Skarloey as Donald
 * Rheneas as Douglas
 * Emily as Thomas
 * Diesel 10 as D261
 * Annie as Gordon
 * Clarabel as James
 * Derek as Connor
 * Bulgy as Isobella
 * Percy as Emily (Percy and Emily are both green)
 * Whiff as Thumper
 * Thomas as Mavis (Thomas and Mavis are both falling love with Rosie and Percy)
 * Terence as Bluenose (from TUGS)
 * Ferdinand as Neville
 * Rocky as Merrick
 * Splatter as Diesel
 * Dodge as Arry
 * Trevor as Ned
 * Donald as Paxton
 * Douglas as Stanley/No. 2 (from RWS)
 * James as Jack (James and Jack both have names begin with J and they are both red)
 * Scruff as Winston
 * Kevin as Smudger
 * Patrick as Bert
 * Hiro as Johnny Cuba (from TUGS)
 * Victor as Guysborough (from Theodore Tugboat)
 * Pip (from RWS) as Max
 * Emma (from RWS) as Monty
 * Stanley as Kelly
 * Caroline as Old Slow Coach
 * Diesel as George
 * Arry as Splatter
 * Bert as Dodge
 * Lady Hatt as Colin
 * Sir Topham Hatt as Sally Seaplane (from TUGS)
 * Bertie as Nelson
 * Toad as Sidney
 * Fergus as Cranky
 * Neville as Spamcan (from RWS)
 * Daisy as Dart
 * Smudger as Annie
 * Bulstrode as Stepney
 * Gordon as Ferdinand (Gordon and Ferdinand are both big tender engines)
 * Big City Engine (from RWS) as Edward
 * Lady as Flora
 * D261 as The Angry Policeman
 * Lorry 1 as Henry
 * Captain as Tiger Moth
 * Oliver as Rosie
 * Elizabeth as Sepncer
 * Cranky as Duck
 * Stepney as Zebedee (from TUGS)
 * Cindy (A Fan Made character) as Zak (from TUGS)
 * Edward as Lady
 * Henry as Patrick
 * Mighty as Burke (from TUGS)
 * Mac as Blair (from TUGS)
 * Salty as Byron
 * Timothy as Zip (from TUGS)
 * Butch as Nantucket (from TUGS)
 * Duke as Norman
 * Samson as Old Stuck-Up (from RWS)
 * Stafford as Scruffey