George/D261

Cast

 * George as D261 (George and D261 are both green)
 * Sidney as Spencer (Sidney and Spencer's names both start with "S")
 * Old Stuck-Up (from RWS) as Dart
 * Johnny Cuba (from TUGS) as Den
 * Salty as Percy (Salty and Percy's names both end with "y")
 * Sixteen (from RWS) as James
 * Harold as Diesel
 * Diesel as Derek (Diesel and Derek's names both start with "D")
 * Lorry 2 as Max
 * Lorry 3 as Monty
 * Stanley as Sixteen (from RWS) (Stanley and Sixteen's names both start with "S")
 * Duck as Toby
 * Splatter as Whiff
 * Dodge as Scruff (Dodge and Scruff are both green)
 * Hiro as Diesel 10
 * Caroline as Flora
 * Elizabeth as Isobella
 * Lorry 1 as The Spiteful Breakvan
 * Molly as Lady
 * Fergus as Bulstrode
 * James as Norman
 * Stafford as Kevin
 * Mighty as Bash
 * Mac as Dash
 * Bertie as Ferdinand
 * Diesel 10 as Jack
 * Zug (from TUGS) as Alfie
 * Bulgy as Byron
 * Smudger as Ned
 * Arthur as Nelson
 * Zorran (from TUGS) as Patrick
 * Trevor as Kelly
 * Toad as Buster
 * Arry as Splatter
 * Bert as Dodge
 * Victor as Nelson
 * Madge as Emily
 * Skarloey as BoCo
 * Bill as Mighty
 * Ben as Mac
 * Captain Zero (from TUGS) as The Bird Watcher
 * Bulstrode as Trevor
 * Duke as Terence
 * Freddie as Old Slow Coach (I know, Freddie is male)
 * D261 as Duck
 * Sir Handel as Murdoch
 * Mavis as Belle
 * Thomas as Flynn
 * Bluenose (from TUGS) as Bulgy
 * Top Hat (from TUGS) as Edward
 * Daisy as Molly
 * Big Mickey (from TUGS) as Colin
 * The Spiteful Breakvan as Billy
 * The Foreman as Jem Cole
 * Toby as Jeremy
 * Flora as Madge
 * Peter Sam as Dennis
 * Terence as Bertie
 * Oliver as Hiro
 * Scruffey as Stepney
 * Oliver (from Theodore Tugboat) as Skarloey
 * Zip (from TUGS) as Rheneas
 * Nantucket (from TUGS) as Bertram
 * Theodore (from Theodore Tugboat) as Donald
 * Hank (from Theodore Tugboat) as Douglas
 * Zak (from TUGS) as Duke
 * Cabot (from Theodore Tugboat) as Sir Handel
 * Zebedee (from TUGS) as Peter Sam
 * Carla (from Theodore Tugboat) as Mavis
 * Bobby Barge (from Theodore Tugboat) as Rusty
 * Guysborough (from Theodore Tugboat) as Duncan
 * Sea Rogue (from Salty's Lighthouse) as Freddie
 * Stepney as Hector
 * Donald as Fred Pelhay (from RWS)
 * Douglas as Rickety (from RWS)
 * Derek as Thomas
 * Billy as Bill
 * Luke as Ben
 * Winston as Smudger
 * Puffa (from TUGS) as Harold
 * Emily as Caroline
 * Whiff as Scruffey
 * Caitlin as Elizabeth
 * Connor as George
 * Millie as Toad (I know, Millie is female)
 * Den as Arry
 * Dart as Bert
 * Norman as Fergus
 * Annie as Annie
 * Clarabel as Clarabel
 * Bash as Gordon
 * Dash as Henry
 * Ferdinand as Salty
 * Victor as Charlie
 * Edward as Neville